Design structure for in-system redundant array repair in integrated circuits

ABSTRACT

A design structure for repairing an integrated circuit during operation of the integrated circuit. The integrated circuit comprising of a multitude of memory arrays and a fuse box holding control data for controlling redundancy logic of the arrays. The design structure provides the integrated circuit with a control data selector for passing the control data from the fuse box to the memory arrays; providing a source of alternate control data, external of the integrated circuit; and connecting the source of alternate control data to the control data selector. The design structure further passes the alternate control data from the source thereof, through the control data selector and to the memory arrays to control the redundancy logic of the memory arrays.

CROSS REFERENCE TO RELATED APPLICATIONS

This application is a continuation in part of U.S. patent application Ser. No. 11/418,052 filed May 4, 2006, now Pat. No. 7,310,278, which is hereby incorporated by reference in its entirety herein and assigned to the same assignee.

This invention was made with Government support under Subcontract B517552 under prime contract W-7405-ENG-48 awarded by the Department of Energy. The Government has certain rights in this invention.

BACKGROUND OF THE INVENTION

1. Field of the Invention

This invention generally relates to integrated circuits; and more specifically, the invention relates to a design structure for in-system repair of memory arrays on integrated circuits.

2. Background Art

Integrated circuits typically contain memory arrays. Memory arrays can be classified as non-redundant or redundant. Redundant arrays have spare wordlines and/or bitlines. In the event of detection of a fail in the array during manufacturing test, the redundant wordlines or bitlines can be substituted for failing wordlines or bitlines. The information that encodes the use of redundant elements for any particular memory array can be stored—for example as described in U.S. Pat. No. 6,577,156—in a set of fuses located remotely from the memory arrays themselves.

According to the procedure disclosed in U.S. Pat. No. 6,577,156, when the integrated circuit is powered-on, the fuse information is decoded and transferred to the memory arrays using a serial scan chain, thereby enabling the required redundant word and/or bitlines in the memory arrays. At the conclusion of this procedure, the memory array operates as if it were manufactured perfectly. Any subsequent memory tests are supposed to pass.

However, if the memory array develops a new failure in the field, the above-discussed procedure is not effective for fixing that fail.

SUMMARY OF THE INVENTION

An object of this invention is to provide a design structure for use if a memory array develops a new failure during operation in a system for some length of time.

This invention provides a design structure for modifying the original redundancy information, in a system for repairing memory arrays on integrated circuits, thereby allowing unused redundancy elements to be substituted for newly failing array elements.

This invention provides a design structure that enables electrical programming in-the-field to modify the fuse-loaded contents of the pre-existing array redundancy latches of an integrated circuit.

This invention provides a design structure for repairing a memory array in case the array develops a new failure after having operated in a system for a period of time and that is compatible with the IEE1149.1 standard.

These and other advantages are attained with a method and apparatus for in-system redundant array repair on integrated circuits. The design structure is of the type comprising a multitude of memory arrays and a fuse box holding control data for controlling redundancy logic of the arrays. The method comprises the steps of providing the integrated circuit with a control data selector, in series between the fuse box and the memory arrays, for passing the control data from the fuse box to the memory arrays; providing a source of alternate control data, external of the integrated circuit; and connecting the source of alternate control data to the control data selector.

The method comprises the further step of, at a given time, passing the alternate control data from the source thereof, through the control data selector and to the memory arrays to control the redundancy logic of the memory arrays, including the step of at said given time, applying a selector enable signal to the control data selector to enable said selector to pass the alternate control data to the memory arrays.

The present invention thus provides a design structure that repairs a memory if a memory array develops a new failure after having operated in a system for some length of time. With the preferred embodiment of the invention, described in detail below, the design structure may be implemented using the circuits described in the above-mentioned U.S. Pat. No. 6,577,156, and uses in-system test software and hardware with the following properties:

1. Compatibility with the IEEE1149.1 standard (IEEE Standard Test Access Port Boundary Scan Architecture);

2. Ability to run memory tests on the array or arrays in question;

3. Ability to observe the pass/fail information for the tests and arrays in question;

4. Ability to read out diagnostic information to locate any particular failed element for the tests and arrays in question.

Given the above prerequisites, the preferred embodiment of the present invention provides a design structure for modifying the original redundancy information (as encoded in the fuses at manufacturing test), thereby allowing hitherto unused redundancy elements to be substituted for newly failing array elements.

Further benefits and advantages of the invention will become apparent from a consideration of the following detailed description, given with reference to the accompanying drawing, which specifies and shows a preferred embodiment of the invention.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a block diagram of a design structure with which the present invention may be used.

FIG. 2 is a block diagram of a portion of an integrated circuit and illustrating principals of this invention.

FIG. 3 is a block diagram of a design flow process used to design and implement the design structure.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

With reference now to the figures, and in particular with reference to FIG. 1, there is depicted a block diagram of a design structure in accordance with a preferred embodiment of the invention. Design structure 10 contains a plurality of fuse programmable macros 16. Fuse-programmable macros 16 can implement a variety of functional circuits within design structure 10 and are not necessarily identical or similar in nature, but are customizable and/or repairable using fuse data retrieved from a fusebox 11. Repairable circuits include memory array macros wherein the fuse data is used to remove a memory element (e.g., a row or column) and select a redundant element to replace its function. It will be understood that replacement of memory elements can be accomplished with multiplexers and demultiplexers or a variety of other techniques well known in the art.

The present invention concerns the manner in and means by which control data for controlling the customization and/or repair of design structure 10 is accomplished. Fuses 12 are arranged in a block isolated from the fuse-programmable macros, in order to overcome the obstacles associated with placing fuses such as interference with interconnect points, inefficient use of die area due to guard rings, laser-programmable fuses or e-fuses requiring the entire layer stack for implementation, et cetera. The fuse data contains compressed information that is decompressed by decompressor 14 to produce the control data for repairing or customizing fuse-programmable macros 16. Shift registers 18 within the macros are arranged in chains to allow serial clocking of decompressed control data received from decompressor 14, so that at initialization, the control data is propagated to fuse-programmable macros 16. After initialization, the functional logic implemented by fuse-programmable macros 16 will be configured for operation of design structure 10.

It should be understood that the implementation of design structure 10 is not restricted to a single fusebox 11 coupled to a single chain of shift registers 18, but that the techniques of the present invention allow for a design having multiple fuseboxes coupled to multiple shift register chains. Alternatives include a single fusebox coupled to multiple shift register chains with parallel data output from the fusebox to supply each of the chains. Choice of a particular design implementation is made on the basis of macro placement within the integrated circuit, and the initialization time period that is permissible. As the number of shift registers holding control data received from fusebox 11 increases, the amount of time required to initialize design structure 10 correspondingly increases. For applications wherein design structure 10 is power-cycled frequently, or must initialize rapidly such as personal digital assistant (PDA) applications, it may be desirable to implement a quantity of shift register chains fed in parallel by one fusebox or individually by several fuseboxes.

With reference to FIG. 2, Array_1 through Array_n represents a set of one or more redundant memory arrays on the integrated circuit. For example, as disclosed in U.S. Pat. No. 6,577,156, the redundancy circuits inside each array are preferably controlled by decompressed fuse data that, in response to a specific signal (for example, initiated at Power-On), are transferred from the Fuse Box into a set of “fuse latches” in each array. Per array, these “fuse latches”, implemented as L1-L2 (master-slave) latches, are arranged as a shift register, forming a serial scan chain. The output of this “fuse scan chain” of one array connects to the input of the fuse scan chain of the next array, so that effectively the individual fuse scan chains per array are concatenated into one single long scan chain.

The Fuse Box is also preferably implemented as per the teachings of U.S. Pat. No. 6,577,156. The outputs of the Fuse Box are as follows:

-   -   FUSEdata is a single signal that carries the decompressed fuse         data from the Fuse Box to the arrays, and from one array to the         next array, in a serial scan chain fashion.     -   FUSECCLK is the capture clock signal that admits a FUSE data         value into the L1 (master) latches of the redundancy circuits         inside the memory arrays.     -   FUSEBCLK is the clock signal that admits a Fusedata value from         an L1 (master) latch to the corresponding L2 (slave) latch,         thereby presenting the Fusedata value at the L2 output of the         L1-L2 master-slave latch pair. The L2 output is connected to the         L1 input of the next latch in the serial fuse scan chain.     -   FUSEBP (Fuse Bypass) is a signal that controls the Fuse scan         chain in each array. During a fuse initialization phase it         allows the fuse scan chain to be operated. Once fuse         initialization is completed, FUSEBP switches state so that the         decompressed data, that has completed transfer into the arrays,         is protected from further scan operations.

Preferably, consistent with the description in U.S. Pat. No. 6,577,156, the operation of the circuitry is as follows:

-   -   In response to a specific signal, for example at Power-on, the         integrated circuit enters into a fuse initialization phase.     -   At the beginning of the fuse initialization phase, the Fuse Box         switches the state of the FUSEBP signal from an inoperative         state to an operative state, so as to allow operation of the         fuse scan chains in the arrays. In FIG. 2, the operational value         would be a ‘0’.     -   Fuse data is read and decompressed in the Fuse Box.     -   The decompressed data is transferred via the Fusedata signal to         the arrays using a serial scan chain operation, employing a         sequence of non-overlapping clock pulses of FUSECCLK and         FUSEBCLK. With each pair of FUSECCLK and FUSEBCLK pulses, the         Fusedata values shift one stage (L1-L2 latch pair) down the         serial fuse scan chain, until all redundancy controlling latches         in all arrays are set.     -   After the serial scan operation completes, the Fuse Box switches         the state of the FUSEBP signal back to the inoperative state,         called the “bypass state”, so that further scan clock activity         on the serial fuse scan chain will not disturb the decompressed         fuse information that is now resident in the arrays. In the         example of FIG. 2, FUSEBP would assume the value ‘1’ to go to         this “bypass state”.     -   This ends the activity of the fuse initialization phase. The         Fuse Box enters an inactive state.     -   In the arrays, the decompressed fuse information now controls         the redundancy logic of the arrays, substituting redundant         elements for elements that were determined to be faulty at the         time of manufacturing test and fuse blow.

The present invention elaborates on this schema by providing additional features to enable modification of the original redundancy information, which, in turn, allows unused redundancy elements to be substituted for newly failing array elements.

More specifically, the new features provided by the preferred embodiment of the present invention include the insertion of a 2:1 muliplexer 20 between the Fuse Box and the first array of the serial full scan chain, and the use of an additional signal, referred to as SoftFuse_enable, which is used as the select signal of the multiplexer. In the preferred embodiment of the invention, the SoftFuse_enable signal is under the control of a specific IEEE1149.1 instruction (either a Public or Private Instruction, as defined in IEEE Standard 1149.1a-1993, “IEEE Standard Test Access Port and Boundary-Scan Architecture”, IEEE, New York, 1993). This instruction is referred to herein as “SoftFuse”.

Optionally, more elaborate controls can be put on SoftFuse_enable, to safeguard against accidental operation, and/or to ensure compatibility with manufacturing test requirements.

When the SoftFuse_enable signal is asserted, the multiplexer preferably allows the following actions to happen:

-   -   The FUSEBP signal driven to the arrays is replaced by a logical         ‘0’. This takes the arrays out of the Bypass state and enables         the operation of the array fuse scan chains.     -   The FUSEdata signal driven to the first array is replaced by a         signal driven from the primary TDI input, preferably, as defined         in the IEEE1149.1 standard.     -   The FUSECCLK driven to the arrays is replaced by a signal,         JTAG_ShiftClk in FIG. 2, which, for example, is a pulse derived         from the rising edge of the TCK clock in the Shift-DR state, as         defined in the IEEE1149.1 standard. JTAG_ShiftClk is only active         when the SoftFuse instruction is active.     -   The FUSEBCLK driven to the arrays is replaced by a signal,         JTAG_L2Clk in FIG. 2, which, for example, is a pulse derived         from the falling edge of the TCK clock as defined in the         IEEE1449.1 standard.

Whenever the SoftFuse_enable signal is asserted, the FUSEdata output of the last array in the serial fuse scan chain is routed to the TDO output, for example, as defined in the above-identified IEEE Standard 1149.1a-1993. Any suitable procedure may be used to route this FUSEdata output of the last array to the TDO output.

With these features in place, the preferred operation of the circuitry is as follows.

-   -   In terms of the IEEE1149.1 standard IEEE Standard 1149.1a-1993 a         specific “SoftFuse” instruction is entered into the test         controller using a Shift-IR operation. At Update-IR, this         instruction is decoded with the effect that the SoftFuse_enable         signal is asserted; activating the 2:1 multiplexer as described         above and thereby placing the fuse scan chain inside the arrays         under control of the IEEE1149.1 signals.     -   In a subsequent Shift-DR sequence, the data on the primary chip         input TDI is sampled at the first L1 latch of the first array in         the chain at each rising edge of TCK, and shifted into the         corresponding L2 latch on the next falling edge of TCK.

In this manner, successive values of TDI are shifted into the fuse scan chains though the arrays. Simultaneously, the original fuse values resident in the arrays are shifted out of TDO output for capture in an external device.

Thus, effectively, the Fuse scan chain operation has been taken over by the IEEE1149.1 operation as if the fuse scan chain were a Test Data Register (TDR) as defined in IEEE Standard 1149.1a-1993. This allows the fuse data, as resident in the arrays, to be read, modified if necessary, and rewritten.

Consequently, if a memory test finds a failure in one of the memory arrays, and if the failure diagnostics points to a specific element for which the array has a redundant element available, then this invention allows the fuse information for that particular array to be modified, by switching-in the redundant element for the failed element, thereby repairing the failures. This can happen at any time after manufacturing. Thereby this invention provides a failure repair facility in the case that a new array failure emerges after the integrated circuit has been operating in a system for a length of time.

FIG. 3 shows a block diagram of an example design flow 300. Design flow 300 may vary depending on the type of IC being designed. For example, a design flow 300 for building an application specific IC (ASIC) may differ from a design flow 300 for designing a standard component. Design structure 10 is preferably an input to a design process 310 and may come from an IP provider, a core developer, or other design company or may be generated by the operator of the design flow, or from other sources. Design structure 10 comprises data in the form of schematics or HDL, a hardware-description language (e.g., Verilog, VHDL, C, etc.). Design structure 10 may be contained on one or more machine readable medium. For example, design structure 10 may be a text file or a graphical representation. Design process 310 preferably synthesizes (or translates) design structure into a netlist 380, where netlist 380 is, for example, a list of wires, transistors, logic gates, control circuits, I/O, models, etc. that describes the connections to other elements and circuits in an integrated circuit design and recorded on at least one of machine readable medium. This may be an iterative process in which netlist 380 is resynthesized one or more times depending on design specifications and parameters for the design.

Design process 310 preferably translates as shown in FIG. 2, along with any additional integrated circuit design or data (if applicable), into a second design structure 390. Design structure 390 resides on a storage medium in a data format used for the exchange of layout data of integrated circuits (e.g., information stored in a GDSII (GDS2) data format, a GL1 data format, OASIS (Open Artwork System Interchange Standard)data format or any other suitable format for storing such design structures). Design structure 390 may comprise information such as, for example, test data files, design content files, manufacturing data, layout parameters, wires, levels of metal, vias, shapes, data for routing through the manufacturing line, and any other data required by a semiconductor manufacturer to produce an embodiment as shown in FIG. 2, for example. Design structure 390 may then proceed to a stage 395 where, for example, design structure 390: proceeds to tape-out, is released to manufacturing, is released to a mask house, is sent to another design house, is sent back to the customer, etc.

Design process 310 may include using a variety of inputs; for example, inputs from library elements 330 which may house a set of commonly used elements, circuits, and devices, including models, layouts, and symbolic representations, for a given manufacturing technology (e.g., different technology nodes, 32 nm, 45 nm, 90 nm, etc.), design specifications 340, characterization data 350, verification data 360, design rules 370, and test data files 385 (which may include test patterns and other testing information). Design process 310 may further include, for example, standard circuit design processes such as timing analysis, verification, design rule checking, place and route operations, etc. One of ordinary skill in the art of integrated circuit design can appreciate the extent of possible electronic design automation tools and applications used in design process 310 without deviating from the scope and spirit of the invention. The design structure of the invention is not limited to any specific design flow.

While it is apparent that the invention herein disclosed is well calculated to fulfill the objects stated above, it will be appreciated that numerous modifications and embodiments may be devised by those skilled in the art and it is intended that the appended claims cover all such modifications and embodiments as fall within the true spirit and scope of the present invention. 

1. A design structure embodied in a machine readable medium, the design structure comprising: a multitude of memory arrays; a fuse box holding control data to control redundancy logic of the memory arrays; and a control data selector located in series between the fuse box and the memory arrays for receiving alternate control data from an alternate control source and for determining whether to pass to the memory arrays the control data from the fuse box or the alternate control data from the alternate control source.
 2. The design structure according to claim 1, wherein the control data selector includes a multiplexer comprising: a first input for receiving the control data from the fuse box and for transmitting said control data to the memory arrays; a second input for receiving the alternate control data from the alternate source, and a control input for receiving a selector enable signal to determine whether to transmit to the memory array the control data from the fuse box or the alternate control data from the alternate source.
 3. The design structure according to claim 2, further comprising a register bit to protect against accidental operation of the selector enable signal.
 4. The design structure according to claim 2, further comprising means for applying one or more test mode signals to the selector enable signal to ensure compatibility with a given test requirement.
 5. The design structure according to claim 1, further comprising means for running memory tests on one or more of the memory arrays configured with either the original or the alternate control data.
 6. The design structure of claim 1, wherein the design structure resides on a storage medium.
 7. The design structure of claim 1, wherein the design structure comprises a netlist.
 8. The design structure of claim 1, wherein the design structure comprises at least one of test data files, characterization data, verification data, or design specifications.
 9. The design structure of claim 1, wherein the design structure resides on a storage medium in a data format used for the exchange of layout data of integrated circuits.
 10. The design structure of claim 9, wherein the storage medium is in GDSII data format.
 11. The design structure of claim 9, wherein the storage medium is in a GL1 data format.
 12. The design structure of claim 9, wherein the storage medium is in an OASIS data format. 